I was reminded just how complicated and expensive it is to develop a jet engine when I came across a video describing GE’s recent $26 million Cdn investment to upgrade its Winnipeg test facility. That is on top of even bigger investments by Rolls-Royce ($50 million) and GE ($40 million) and in recent years. Physical testing is not only expensive, it is time consuming and can lengthen design cycles.
Meanwhile, it has become easier than ever to simulate engine performance prior to any physical testing. Improved techniques like harmonic analysis, turbomachinery-specific workflows and better validation coupled with faster, more capable high performance & cloud computing are quickly expanding simulation so engineers can be confident in their designs before the first prototype is ever built. While physical testing is not going away anytime soon, ANSYS is working on digital prototyping with leading turbomachinery companies and helping them to cut it down to size. Continue reading
Unsteady methods are becoming increasingly important in turbomachinery design and optimization because they model transient flows and performance more realistically. Unfortunately, using time-accurate CFD simulations to understand these unsteady flows in compressor stages can be computationally expensive. In recent years, ANSYS has been working on methods for modelling the transient flows in turbomachinery stages that require as few as single-blade passages per row but with equivalent accuracy. As a result, engineers can drastically reduce computational time and memory resources by up to 10X. Continue reading
Recent innovations in ANSYS 18 overset mesh have made it possible to use computational fluid dynamics simulations to model the smoke tests that provide useful guidance in designing clean rooms.
Ensuring Clean Rooms are Actually Clean
In the healthcare and electronics industries, process contamination is a primary concern. They manufacture these sensitive products in clean rooms where the concentration of airborne particles is controlled to specified limits. For example, a Class 100 clean room keeps particles of 0.5 microns or larger to less than 100 per cubic foot of air. Even in these controlled environments, particles are constantly being created and can settle on and contaminate surfaces and products. Continue reading
It is hard to believe that a year has passed and it’s time to update you on what’s new for ANSYS 18 fluid dynamics. There is so much to write about and so little space in this blog!
I’m tempted to detail our breakthrough Harmonic Analysis method that produces accurate turbomachinery simulations up to 100X faster. Or I could focus on progress with Overset Mesh that speeds and simplifies simulations with moving parts. But that is not news, that just expected. ANSYS has been delivering new levels of accuracy and advanced modeling capabilities from the beginning. Instead, I’m going to shine the spotlight on an area you might not expect from ANSYS: Ease of use. Continue reading
On top of intensifying global competition, shifting consumer preferences and ever-shrinking time-to-market schedules, the growing need to address climate change is increasing the pressure on businesses to improve their machine efficiency and effectiveness with greater urgency than ever before. To meet these challenges, companies are finding that they need to revamp their product lines or even develop totally new products. Pump and fan manufacturers especially are seeing a need to for rapid innovation and design breakthroughs to increase machine efficiency. Continue reading
Computational fluid dynamics (CFD) is a tool with amazing flexibility, accuracy and breadth of application. But the tools need to be properly applied in order to deliver insight and value. Nobody starts out as an expert in CFD software. Instead, we all progress from beginners to experts over time.
For example, when I first became interested in cycling, I went shopping for a new bike. I needed something better than the old junker I was riding at the time but was a bit intimidated by cycling technology. Those small, hard saddles looked plain uncomfortable! Skinny tires! And clipless pedals were a mystery. So I ended up with a “cross” bike. Continue reading
I don’t know about you but I want the best I can get — whether I’m doing CFD prep and meshing or just living my life. It had better be good and speedy and easy — I want it all! Unfortunately, life doesn’t work always that way.
For example, I have a beautiful wrought iron fence in front of my house. The problem is that the fence is made of steel and as we all know, steel has the unfortunate property of rusting as the paint ages and loses integrity. So, this summer I have a big project to scrape, brush and repaint the metal. I’m not looking forward to the many hours of hands on time that will take! Continue reading
There’s an old project management adage that goes “Good. Fast. Cheap. Pick any two.” There are tons of websites and blogs about it. I’m particularly fond of this one about the designer’s holy triangle. Unfortunately, this holds true in the engineering simulation world. With “good” meaning “accurate,” you’re stuck with suboptimal choices: Good + fast = expensive; good + cheap = slow; fast + cheap = inferior. Product designers are stuck with good results that take too long or “directional” results fast. Good and fast just was not on the table. Continue reading
Did you know that NASA has shown that 45 percent of the first-day spacecraft electronics failures were due to damage caused by vibrations during launch? That American consumers have spent over $6 billion repairing and replacing smartphones after they’ve been dropped? With the Internet of Things (IoT), electrical devices and systems must be more resilient than ever, resistant to changes in temperature, dust infiltration, electromagnetic interference, vibration, impact, and fatigue. Continue reading
Turbomachinery can be the most rewarding of CFD simulations. At the same time, it can be the most challenging.
Turbomachinery covers a broad range of products including compressors, turbines (gas, hydraulic, steam, wind), turbochargers, pumps, fans and more. And turbomachinery users demand ongoing improvements, such as increased efficiency, reliability and durability while reducing emissions (for those involving combustion) and noise. Continue reading