Turbomachinery can be the most rewarding of CFD simulations. At the same time, it can be the most challenging.
Turbomachinery covers a broad range of products including compressors, turbines (gas, hydraulic, steam, wind), turbochargers, pumps, fans and more. And turbomachinery users demand ongoing improvements, such as increased efficiency, reliability and durability while reducing emissions (for those involving combustion) and noise. Continue reading
Fidelity and accuracy is critical in CFD simulation. After all, physical prototyping and testing can only be reduced and even replaced by CFD if one can expect accurate results. Up to now, high fidelity, high accuracy results came with a price. Complex geometries — the realistic, no holds barred type — required hours of manual effort to clean up the model and then prepare the mesh. Users were tempted to cut corners and take short cuts that sped up prep but took a toll on accuracy and fidelity. Unfortunately, there is no way of knowing just how those inaccuracies skewed the results, putting any recommendations in doubt. For example, if you don’t resolve a boundary layer correctly then any aerodynamic drag figures could be highly inaccurate. Continue reading
Winter has arrived in the northern hemisphere and with it comes snow. Snow complicates our lives — roads become slick with ice and drifts can block our way. When it piles up high on mountains, avalanches can wreak havoc.
Extrusion is a high-volume manufacturing process in which any of a multitude of polymers are melted, formed into a continuous profile and then cut to length. The process results in a wide variety of low cost, high volume products that show up in every aspect of our lives from drinking straws, medical tubing and piping to weather stripping, deck railings and window frames. But because they are so common, profit margins can be slim and manufacturers are looking at every angle to find ways to lower costs and increase their margins. Continue reading
Who said that CFD simulation was only for “hard” problems like jet engines and race cars? It is easy to dismiss CFD as overkill for something as familiar as a showerhead — weren’t they optimized long ago? After all, millions are made and sold annually. But Nebia’s founders had a better idea. According to Innovation by Design Magazine, Philip Winter, co-founder and CEO of Nebia says, “Showers are something that people really care about but people have no freaking clue that they can do anything to change [the experience.] You move into an apartment and you get whatever you get.” Continue reading