It is a great pleasure to guest blog for ANSYS again after my post in 2014 entitled Reshaping the Future of CFD Using Mesh Morphing. We continue to increase our commitment to deliver the high-performance mesh morphing technology of RBF Morph and began our new product project at the beginning of 2014.
We presented the first industrial applications at the Automotive Simulation World Congress in Tokyo in October 2014, and officially launched the RBF Morph ACT Extension on the market at the ANSYS Italian UGM in May 2015. At the end of 2015, we posted a free version (with limited functionality) in the ANSYS App Store. Continue reading
Preparing students for the real world means introducing them to industry-standard tools such as ANSYS AIM — as early as sophomore year.
Undergraduate engineering students are incredibly busy, overloaded with curricular activities. My mechanical and mechatronics engineering students carry a load of five courses in such complex subjects as mathematics, physics, materials, thermal science, and automation and control. Every four months, they also complete a co-operative education term in industry.
Because undergrads are so busy, I was shocked two years ago when a group of second-year students approached me about incorporating a new project into an already-challenging class, numerical methods. Continue reading
CalSol Solar Vehicle Team, UC Berkeley, is a student-run organization that designs, builds, tests, and races solar vehicles capable of traveling at highway speeds. Through participation in solar races and alternative energy as well as community outreach events, the team also aims to raise awareness of solar energy while focusing on the engineering challenges inherent in solar vehicle technology.
In order to be a competitive vehicle team, an aerodynamic vehicle design and good battery cooling systems are very important. Continue reading
As we all know, a frequent challenge in FEM is the evaluation of stress results, in particular with cyclic stresses. The FKM guideline “Analytical Strength Assessment of Components” describes a static strength assessment as well as a fatigue strength assessment. This guideline was developed by the Advisory Board for Engineering and Research for various applications in mechanical engineering and other sectors. Continue reading
Our story began in the afternoon of Monday, June 15, 2015. It was just like any other day until an email with SpaceX’s announcement of a Hyperloop competition was received. We got to thinking and within a week, BadgerLoop was created purely by word of mouth. 15 students worked from around the world, while on summer internships, to solidify the core of BadgerLoop. Continue reading
In the five short years that I have been in the RF and Microwave design industry, I have seen the demand (and need) for quick and accurate electronic design simulations escalate rapidly. I have also had the opportunity to interact with many design engineers during this time who have come to the same conclusion – they need more accuracy. Whereas ideal component simulation models or s-parameter files were once acceptable, this is much less often the case now. Parasitics have a considerable effect on component response, and even more so as design frequency increases. Labor and material costs multiply with each design iteration, so it is very important to limit these cycles and achieve a successful design early on. Continue reading
In part 1 of this two-part post, I reviewed the challenges in the constitutive modeling of 3D printed parts using the Fused Deposition Modeling (FDM) process. In this second part, I discuss some of the approaches that may be used to enable analyses of FDM parts even in presence of these challenges. I present them below in increasing order of the detail captured by the model. Continue reading
Fused Deposition Modeling (FDM) is increasingly being used to make functional plastic parts in the aerospace industry and this trend is expected to continue and grow in other industries as well. All functional parts have an expected performance that they must sustain during their lifetime. Ensuring this performance is attained is crucial for aerospace components, but important in all applications. Finite Element Analysis (FEA) is an important predictor of part performance in a wide range of industries, but this is not straightforward for the simulation of FDM parts due to difficulties in accurately representing the material behavior in a constitutive model. In part 1 of this article, I list some of the challenges in the development of constitutive models for FDM parts. In part 2, I will discuss possible approaches to addressing these challenges while developing constitutive models that offer some value to the analyst. Continue reading
Our research is motivated by the need to design more efficient, yet simple in design and inexpensive to manufacture, crossflow turbines for small-scale hydro systems. In the past, the cost and ease to design and manufacture were the key design objectives and their efficiency was less important, because small-scale systems were mostly installed in remote locations where there are no resource constraints (e.g. head and flow rate). However, in today’s and future energy systems, efficiency along with the cost and ease to manufacture, is a critical design consideration to optimize resource utilization and improve sustainability of such systems. Continue reading
In my almost 20 years of work at CADFEM, an Elite channel partner of ANSYS in central Europe, I have seen a continuous transition in the usage of simulation from experts to development engineers. One big step in this direction was the introduction of ANSYS Workbench. A second — often undervalued — approach, how simulation helps our customers in a better product development is the usage of automated simulation processes by implementing products such as ANSYS AIM. Continue reading