Topology Optimization in ANSYS 18.1 – Motorcycle Component Example

If you’re not familiar with topological or topology optimization, a simple description is that we are using the physics of the problem combined with the finite element computational method to decide what the optimal shape is for a given design space and set of loads and constraints. Typically our goal is to maximize stiffness while reducing weight. We may also be trying to keep maximum stress below a certain value. Frequencies can come into play as well by linking a modal analysis to a topology optimization.

Why is topology optimization important? First, it produces shapes which may be more optimal than we could determine by engineering intuition coupled with trial and error. Second, with the rise of additive manufacturing, it is now much easier and more practical to produce the often complex and organic looking shapes which come out of a topological optimization. Continue reading

Forward Thinking in Reverse Engineering

What is reverse engineering and why do I need it?

Reverse engineering has been an industry buzzword for some time and it has come to mean several things. The traditional picture it conjures is of several engineers gathered around a physical part, taking various physical measurements in an attempt to fully understand its shape and form. Their end goal is to re-create the part through any one of several manufacturing methods, where the manufactured part is nearly identical to the original.
Hands making a measurement with calipers Continue reading

ANSYS SpaceClaim Speeds the Evolution of Apprenticeships

Years ago, vocational training centered on teaching students to manually operate machines for shops or factory applications. Today, apprentices at training centers like the Remscheid Vocational Training Center in Germany learn complete processes for successful production — from CAD via CAM to machining (CNC) to finished component. To prepare apprentices for successful careers in the mechanical and electrical industries, the vocational center requires them to learn a number of software programs. For the past five years, ANSYS SpaceClaim has been their CAD software of choice. Continue reading

The Convergence of Drones and 3D Printing

images of dronesDrones have been in the news a lot recently. The near miss between a commercial flight and an unidentified drone in Florida has been broadcast around the world and has opened lots of questions about how the issue of drones in civilian airspace will be handled as the number of drones increases exponentially. This has spawned discussion regarding the safety of aircraft in the event of a collision with a drone. What is for certain is that the FAA have got their work cut out to ensure the safe management of the exponential growth of the drone phenomenon. Continue reading