Using ANSYS Super-element with GENESIS for Efficient Topology Optimization

Anil Kumar (Senior Engineer – ANSYS) and I thought it would be interesting to share information about integrating ANSYS super-element with the GENESIS structural optimization extension for ANSYS. With ever-increasing computational power, engineers can solve larger FE models in less time. However, optimization is still a serious concern because it is an iterative process and the FE analysis usually needs to be performed multiple times.

Typically, the parts that engineers choose to optimize are only a subset of large assemblies. For example, when optimizing the chassis, the engines and other components attached to it are not designed at the same time. It is not necessary to model all the details of those components not participating in the optimization.

Continue reading

Leading the Electric Vehicle Charge

For every product powered by batteries — cellphones, hybrid and electric vehicles, implantable medical devices, drones, industrial equipment — there is an end user who is concerned about a battery’s longevity. Whether you are trying to find an outlet to check your emails before your cellphone dies, wondering how many miles your drone can fly before it falls from the sky, or hoping to delay the surgical procedure needed to change the battery in your implanted defibrillator, battery longevity affects us all at one time or another.

NEVS electric vehicle Continue reading

Brighter, Energy-efficient LED Headlights through CFD

LEDs are increasingly used in automobile headlights because of their small size and reduced energy consumption. But, though they are much more energy efficient than traditional headlights, most of the energy required is converted to heat rather than light — 70 percent, in fact. This presents a challenge to engineers and designers because, since they are semiconductor-based, the diode junction of LEDs must be kept below 120 C. Maintaining temperature below this limit typically involves cooling airflow from an electric fan combined with heat sink fins.

Continue reading

Designing an Environmentally Friendly Luxury Electric Vehicle with Multiphysics Simulation

Luxury Electric Vehicle

Developing a luxury electric vehicle (EV) from scratch with a short deadline demands organization and access to the right technology to get the job done. Lucid Motors of Menlo Park, California, met the first challenge by putting all the engineers in one room so the structural and aerodynamics engineers would know what the battery, motor and power electronics engineers were doing, right from the start. This collaborative environment has helped them to design a unique automobile with more passenger space by reshaping the battery stack, while optimizing the electric motor, the cooling system, the aerodynamics and the battery life.

Continue reading

Driving Towards Autonomous Cars and ADAS – The Future is Now

Remote Sensing System of Vehicle. various cameras and sensors of autonomous vehicles ADASRead any automotive-related article and I’m sure it discusses autonomous cars and Advanced Driver Assistance Systems (ADAS)  – the benefits, the challenges and what the future may hold. More and more auto makers are moving towards autonomous developing vehicles, but many of the systems that will eventually be integrated into these vehicles to make them fully autonomous are being developed today. In fact, you probably have some of them in the car you are driving now — Collision Mitigation Braking,  Lane Departure Warning, Blind Spot Warning, and Lane Keeping Assistance to name a few. These ADAS applications present a new set of challenges and require a multi-disciplinary development approach. You can read more about these development areas in a blog written by my colleague, Sandeep Sovani.

Continue reading

Optimizing Critical Components to Fit into Confined Spaces Using the Adjoint Solver

Optimizing components that must fit into tight spaces can be a daunting task, even for the most experienced designer. Consider the HVAC system of a car, which supplies air to the vehicle’s cabin. Today, air conditioning is deemed standard equipment even in entry-level automobiles, so manufacturers must build it in. Its critical components – manifold ductwork — are located under the hood amid the well-planned jumble of engine, radiator, battery, transmission, and auxiliary structures. Not much room in there … and that’s just one of the complications. Continue reading

The Great Mobility Revolution – Planes, Trains and Automobiles

For most of human history, our mode of mobility was feet — our own feet, or those of some domesticated animal. Whenever we wanted to go somewhere, we walked or used horses. These quadrupeds remained the dominant mode of inter-city and intra-city transport for over two thousand years. Then in the mid-nineteenth century, the mode of inter-city transport changed over from horses to railways. Another half a century later the horse also disappeared from cities and towns as intra-city transport was taken over by automobiles. In the mid-twentieth century airplanes became the dominant mode of inter-city travel in North America, with railways continuing in addition to airplanes in Europe and Asia.

And that’s where we are today — stuck with trains, planes and automobiles for nearly a century. But not for long. Continue reading

Fast-Tracking ADAS and Autonomous Vehicles Development with Simulation

autonomous vehiclesA revolution is underway in the transportation industry. The rise of autonomous vehicles will transform the industry and society itself as much as the nineteenth century shift from horse-carriages to automobiles did.

However, developing autonomous vehicle technology is a formidable challenge. It requires ambitious new developments in sensing technologies, machine learning and artificial intelligence, that are not only unprecedented in the automotive industry, but in all other industries as well. Continue reading

Driving Toward the Future with AUTOSAR Compliant Software

autosar complianceToday’s automotive systems are more complex, smarter and more autonomous than ever before, featuring functionality that no one could have imagined 10 years ago. Advanced sensors and electronics control everything from a vehicle’s speed and position to its entertainment and communications technologies. Radar, cameras and other sophisticated electronics are increasingly being incorporated into consumer vehicles.

In fact, today, more than 60 percent of a car’s cost comes from its advanced electronics and software systems. Since many of the functions guided by electronic systems are mission-critical, it’s essential that all automotive systems work together with complete reliability. The tens of millions of lines of software code that control these systems must be flawless. Continue reading

Read How Manufacturers are Driving Automotive Innovation

Innovation is not just a buzzword in the automotive industry — it is a critical competency needed to transform vehicles into smart machines that incorporate numerous systems such as infotainment (phone, multimedia), guidance (GPS), adaptive cruise control, automatic parallel parking, and others.

Innovation is also indispensable in meeting new government standards that regulate fuel efficiency/emissions and drive the need for new technologies such as hybrid/electric vehicles. While accelerating these advancements, OEMs and suppliers must also control increasing product complexities and the resulting multiplication of failure modes to keep vehicles robust, reliable and safe. Continue reading